Sourcing Shangri-La

Why Process Improvement Projects Fail

Interesting times. There’s an emerging consensus that Lean, Six Sigma and other process improvement programs are failing, and a myriad explanations why. And yet - I just saw a(nother) Nimbus client video on a remarkable success in sustainable process excellence.

There’s no shortage of doomsayers. In a PEX Network podcast just released, Nigel Clements, who will keynote at the Process Excellence conference in London in April, estimates that up to 70% of process improvement projects fail. In an article in the Wall Street Journal, Professor Sakya Chakravorty estimated that 60% of Six Sigma projects fail. And the PEX Network poll launched last week on ‘the biggest barriers to continuous improvement’ has already attracted 500 voters.

But why? That’s where the divergences start. There may be common agreement on the symptoms, but there are many different diagnoses of the underlying condition.

Nigel Clements, for instance, points to Deming’s 'five deadly diseases' as the root causes: lack of constancy of purpose; emphasis on the short term; compensation that distorts incentives; over-mobility of management; and only using visible figures.

Professor Chakravorty suggests the need for Six Sigma ‘experts’ to be retained on projects for longer; for smaller project teams; and for tying in performance appraisals to adoption of change.

Both though agree on what must be the single over-arching truth here: that success in continuous improvement (CI) is about creating an enterprise-wide culture of engagement and collaboration. And that it is impossible without leadership from the top.

Even Nimbus Control is not, dare I say it, an essential for success in sustainable process excellence. It hugely increases the chances of success in setting up and maintaining any CI program. But, ultimately, it is simply an enabler. Without executive vision and commitment, nothing sustainable can succeed.

The client case study I just saw is on the launch of a global CI program in a Fortune 100 organization. It brings new levels of creativity in how it leverages Nimbus Control. There’s huge attention to graphic design as one of the keys to users engagement. It has real-time metrics that look beyond process performance to cover as well process adherence and popularity. It also extends the standard RACI model in a way that brings a new clarity and productivity in compliance. And subtly, and throughout, it reinforces this organization’s values.

What made it possible? Executive energy plus the adoption of Nimbus Control as the process platform, and UPN as the process language. But it was also the Nimbus methodology: the creativity inherent in live workshops in the discovery phase, facilitated by an experienced Nimbus consultant, to map out new ways of working.

It’s confidential right now – for obvious competitive reasons – but hopefully might make it into the public domain in due course. It’s a sparkling glimpse of the future in a world of CI gloom and angst. And exactly the kind of story that can fire up C-Level imagination and commitment.

Hello Checklists, Goodbye Process?

My little world wobbled as I read Atul Gawande’s bestseller The Checklist Manifesto.

It seemed to challenge head-on my conviction that process matters most because it provides the language that enables effective collaboration amidst complexity.

It’s superbly well written (Dr Gawande is an eminent surgeon but he’s also a staff writer on the New Yorker). It was ravishingly reviewed in the FT, the NY Times and The Economist, whose reviewer described it as ‘a meditation on the growing complexity of the world, and how to cope with it’.

The book sets out the evidence on the value of the humble checklist in saving lives (and much else – injuries, time and costs) in even the most highly complex activities – in the operating theater, on skyscraper construction sites, and on the flight deck. It is utterly compelling.

Why do checklists work? Firstly, because ‘they get people talking’, suggests Dr Gawande. They break down hierarchical barriers and encourage the teamwork that can ensure the best possible outcomes – in surgical teams, among construction engineers, even in due diligence teams working for private equity investors.

Checklists also encourage discipline. They recognize that, in a fast-paced world, we can all too easily forget the obvious. Kitchens in top restaurants use them. Checklists can ‘force reflection’ says Dr Gawande, even in complex and dire situations like the loss of an aircraft engine.

As I read the book, I feared I was hearing the distant rumble of a paradigm shift. It seemed entirely plausible that my approach had been turned upside down, that process had been a wasteful diversion – and that checklists were the new process.

The truth though seems to be more subtle and interesting. Checklists and process may overlap but they are essential, and complementary, in enabling us to deal with our enormously complex world.

Both enable collaboration and ensure compliance. 'Checklists are not comprehensive how-to guides', says Dr Gawande, 'they are quick and simple tools to buttress the skills of expert professionals'. Sometimes a checklist could be easily substituted by an end-to-end process and a Storyboard. In other circumstances, only one of them will work. What’s appropriate will depend entirely upon the context.

Context is one of the exciting themes of the book. The best checklists work because their creators are painstaking in understanding the context in which they will be used. They care about the tiniest details because they know that it matters in effective communication. Those who have advocated ‘publishing’ business processes that are static, generic and described in technical gobbledeegook might want to read and ponder these sections.

It’s also, in an odd way, heartening to read of the widespread resistance to checklists, despite clear evidence of their value. Organizations and individuals, across all industries, often applaud the idea of checklists - but have some reason why they are ‘special’ and should be exempt. They have to be won over – even if they subsequently emerge as the strongest champions of the idea. Inviting us to re-think how we define heroism, Dr Gawande reflects on this inertia:

"…We don’t like checklists. They can be painstaking. They’re not much fun. But I don’t think the issue here is mere laziness. There’s something deeper, more visceral going on when people walk away not only from saving lives but from making money. It somehow feels beneath us to use a checklist, an embarrassment. It runs counter to deeply held beliefs about how the truly great among us – those we aspire to be – handle situations of high stakes and complexity. The truly great are daring. They improvise. They do not have protocol and checklists. Maybe our idea of heroism needs updating." [p.173]

Replace ‘checklist’ with ‘process’ and it’s the journey of most organizations towards process thinking, and towards a recognition of the process platform as an essential enabler for sustainable operational excellence.

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